EM1N - Embedded System Module COM with MPC5200B (Product Discontinued)

The EM1N Computer-On-Module can be supplied as a stand-alone module, with an application-specific carrier card and/or with additionally plugged PCI-104 modules. The EM1N is controlled by the MPC5200B PowerPC processor which was specially developed for automotive applications and which operates at up to 400 MHz and 700 MIPS. The complete ESM module in standard form has an operational temperature of -40 to +85°C. The CPU consumes less than 1 W at 384 MHz. The EM1N is equipped with up to 256 MB soldered SDRAM and up to 1 GB NAND Flash as well as with 16 MB additional SDRAM, up to 8 MB boot Flash and 2 MB battery-backed SRAM.

The EM1N provides two Fast Ethernet interfaces, one serial line and USB 1.1 at its front panel. As an alternative to RJ45, D-Sub connectors guarantee reliable functions also in harsh environments. Two CAN controllers with V2.0A/B CAN protocol are included in the MPC5200B. The physical CAN interfaces are accessible via SA-Adapters. Further UARTs and other additional I/O functions can berealized in the on-board FPGA and accessed via a carrier board. The functionality of the FPGA is dynamically loaded by the application software.

The EM1N comes with MENMON support. This firmware/BIOS can be used for bootstrapping operating systems (fromdisk, Flash or network), for hardware testing, or for debugging applications without running any operating system.The EM1N is designed to operate under harsh environmental conditions including -40 to +85°C operation temperature, shock, vibration, humidity. It focuses on applications in transportation (railways), automotive and avionics.

For a first evaluation of the functions of the EM1N it is strongly recommended to use the EK6N ESM starter kit. The kit consists of the standard CPU module, an FPGA loaded with additional I/O functions, the carrier card with I/O connectors, an external PSU, VGA and RJ45 to D-Sub cables, and an adapter for mounting a PCI-104 module.

ESM modules are complete computers which consist of the hardware (CPU, chip set, memory, I/O) which is not fixed to any application-specific function, and an FPGA programmed in VHDL code for user-defined I/O. ESM modules are based on PCI. They have two system connectors: J1 has a fixed signal assignment, while J2 is variable depending on the final application-specific configuration of the ESM and the carrier board. J2 also feeds the I/O signals of the functions programmed in the FPGA to the carrier card.

Features

  • MPC5200B / 384 MHz
  • FPGA 18,752 LEs (225,000 gates)
  • Up to 256 MB onboard DDR SDRAM
  • Up to 8 MB boot Flash, NAND Flash
  • 2 MB SRAM, 16 MB additional SDRAM
  • Dual Ethernet, COM, USB 1.1 (front)
  • Dual CAN controller on carrier
  • User defined I/O functions (COMs, graphics, IDE etc.) optional via FPGA on carrier
  • Stackable with PCI-104
  • MENMON BIOS for PowerPC cards
  • -40°C to +85°C qualified

Specifications

CPU
PowerPC
  • MPC5200B
  • Up to 400MHz
Memory
  • 2x16KB L1 data and instruction cache integrated in MPC5200
  • Up to 256MB SDRAM system memory
    • Soldered
    • DDR
    • 64MHz memory bus frequency
  • Up to 1GB soldered NAND Flash (and more), FPGA-controlled
  • 16MB additional SDRAM, FPGA-controlled, e.g. for video data and NAND Flash firmware
  • Up to 8MB boot Flash
  • 2MB battery-backed SRAM, or: 128KB non-volatile FRAM
  • Serial EEPROM 8kbits for factory settings
Mass Storage
  • Parallel IDE (PATA)
    • One port for hard-disk drives
    • Available via I/O connector
    • FPGA-controlled
  • Up to 1GB soldered ATA NAND Flash (and more), FPGA-controlled
Graphics
  • Available via I/O connector
  • FPGA-controlled
I/O
  • USB
    • One USB 1.1 port
    • Type A connector at front panel
    • OHCI implementation
    • Data rates up to 12Mbit/s
  • Ethernet
    • Two 10/100Base-T Ethernet channels
    • One channel FPGA-controlled
    • Two RJ45 or one D-Sub connector at front panel
  • One RS232 UART (COM1)
    • RJ45 or D-Sub connector at front panel
    • Data rates up to 115.2kbit/s
    • 512-byte transmit/receive buffer
    • Handshake lines: CTS, RTS
  • CAN bus
    • Two CAN bus channels
    • 2.0 A/B CAN protocol
    • Data rates up to 1 Mbit/s
    • Connection via onboard connectors
    • External transceivers using SA-Adapters
  • Further I/O depending on FPGA configuration
FPGA
PCI Interface
  • 32-bit, 32-MHz PCI interface at PCI-104 connector J1
  • Compliant with PCI Specification 2.2
  • Support of 4 external masters
Miscellaneous
  • Real-time clock
  • Power supervision and watchdog
Electrical Specifications
  • Supply voltage/power consumption:
    • +5V (-2%/+5%), 10mA max., only for USB
    • +3.3V (-2%/+5%), 1A typ.
  • MTBF: 232,000h @ 40°C (derived from MIL-HDBK-217F)
Mechanical Specifications
  • Dimensions: conforming to ESM specification (PCB: 149mm x 71mm), Type I-S
  • Weight: 90g (w/o heat sink)
Environmental Specifications
  • Temperature range (operation):
    • -40..+85°C
    • Airspeed: min. 2 m/s
  • Temperature range (storage): -40..+85°C
  • Relative humidity (operation): max. 95% non-condensing
  • Relative humidity (storage): max. 95% non-condensing
  • Altitude: -300m to + 3,000m
  • Shock: 15g/11ms
  • Bump: 10g/16ms
  • Vibration (sinusoidal): 2g/10..150Hz
  • Conformal coating on request
Safety
PCB manufactured with a flammability rating of 94V-0 by UL recognized manufacturers
EMC
Tested according to EN 55022 (radio disturbance), IEC 61000-4-2 (ESD) and IEC 61000-4-4 (burst)
BIOS/Boot Loader
MENMON
Software Support

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